Poly Lumber: A Sustainable Alternative to Traditional Wood

poly lumber

Poly lumber, also known as high-density polyethylene (HDPE) lumber, is a durable and sustainable material that is gaining traction in outdoor furniture and construction projects. The said material is made from recycled plastic and is an environment-friendly alternative to traditional wood. This article will explore what poly lumber is, how it is made, and why it is an excellent choice for your next project.

What Is Poly Lumber?

Poly lumber is a type of plastic lumber made derived from post-consumer recycled plastic. The HDPE resin is processed into boards that look and feel like traditional wood but with several advantages over wood. Poly lumber is resistant to rot, mold, and mildew and does not require painting, staining, or sealing. Additionally, it is impervious to insects, moisture, and UV rays, which makes it ideal for outdoor use.

How Is It Made?

The first step consists of collecting and sorting plastic for making the lumber. This plastic can come from a variety of sources, including milk jugs, water bottles, and plastic bags.

After the plastic is collected and sorted, it is cleaned and shredded into smaller pieces. These pieces are melted down and mixed with additives like colorants and UV inhibitors.

The melted plastic is then mixed with a die in a process called extrusion. The die is shaped like the profile of the poly lumber, such as a board or a rail. As the plastic is forced through the die, it is cooled and hardened into its final shape.

The resulting poly lumber can be cut, drilled, and shaped just like wood. It can be used to make various outdoor furniture and other products, including Adirondack chairs, picnic tables, and even swing sets.

Why Choose Poly Lumber?

1. Sustainability: Poly lumber is made from recycled plastic, lessening plastic waste found in landfills or oceans. By using poly lumber instead of traditional wood, you are helping to conserve natural resources and reduce your carbon footprint.

2. Durability: Poly lumber is resistant to rot, mold, and mildew and does not warp, crack, or splinter like wood. It is also impervious to insects, moisture, and UV rays.

3. Low Maintenance: Poly lumber does not require painting, staining, or sealing. You can clean it with soap and water to retain its color and finish for many years.

4. Versatility: Poly lumber can be made in various shapes, sizes, and colors to fit different applications. Its usage ranges from outdoor furnishings, decking, fencing, and other similar applications.

5. Cost-Effectiveness: While the upfront cost of poly lumber may be higher than wood, it is a cost-effective choice in the long run. Poly lumber requires less maintenance and replacement than wood, which can save you money over time.

The Bottomline 

Poly lumber is a sustainable, durable, versatile, and cost-effective alternative to traditional wood. It is created from recycled plastic and is highly resistant to rot, mold, and mildew. Additionally, it does not require painting, staining, or sealing like wood, making it a low-maintenance option. By choosing poly lumber, you are not only making a wise investment, but you are also helping reduce your environmental impact.

Palm Casual is an outdoor patio and furniture store that offers high-quality poly lumber furniture. From Adirondack chairs to dining sets, we have all the things you need to create a comfortable and stylish outdoor oasis. Our poly lumber furniture is available in a wide selection of styles and colors to match your home’s aesthetic. Visit one of our factories today to save on your next furniture purchase!

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